Integrated Large 45 Module Gear Ring Fro Mining Mills
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Product Highlights
- Large Scale Manufacturing: Capable of producing gears up to 15m diameter and 45 module with 600t casting capacity.
- Custom Design Support: Accepts customer designs for hardness, material, and structure with OEM/ODM services.
- Strict Quality Control: Third-party approved reports for chemical, mechanical, and heat treatment properties.
- Advanced Heat Treatment: Features quenching, tempering, and carburizing with original curve/time table reports.
- Wide Application Scope: Suitable for mining, metallurgy, power, cement, and port machinery industries.
- Robust Construction: Compact and sturdy gears with optimum performance and longer service life.
- Fortune 500 Experience: Proven track record in cooperation with major global industrial companies.
- Comprehensive Inspection: Includes UT, MT, PT, and dimensional inspections with detailed acceptance criteria.
Product Attributes
- Customization
- Available
- Application
- Industry
- Hardness
- According to Customers' Requirements
- Model NO.
- CIC-CQ-057
- Manufacturing Method
- Cast Gear, Forged Gear
- Toothed Portion Shape
- Spur Gear
- Material
- Cast Steel, Forged Steel
- Type
- Circular Gear
- Max. Module Number: 45
- Max. Diamrter:15m
- ISO 9001:2008 Certificated
- BV & SGS Certificated
- Structural: Half to Half and More Pieces
- Cast and Forged Manufacture Process
- Manipulate Way
- Forced Manipulation
- Changes Way
- Stepped
- Transport Package
- Packing Can Prevent The Deformation of Gear
- Trademark
- CIC or OEM, ODM etc
- Origin
- China
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Integrated Large 45 Module Gear Ring Fro Mining Mills
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Integrated Large 45 Module Gear Ring Fro Mining Mills -
Integrated Large 45 Module Gear Ring Fro Mining Mills -
Integrated Large 45 Module Gear Ring Fro Mining Mills -
Integrated Large 45 Module Gear Ring Fro Mining Mills -
Integrated Large 45 Module Gear Ring Fro Mining Mills -
Integrated Large 45 Module Gear Ring Fro Mining Mills -
Integrated Large 45 Module Gear Ring Fro Mining Mills
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Product Description
With 30-year rich industry experience and knowledge, we have earned specialization in manufacturing and supplying superior quality Large Gears. These are fabricated in conformity with defined industry standards, these compact and sturdy gears have standard working speed and torque measurement. The offered range is widely acknowledged by the customers for features like optimum performance, robust construction and longer life. These precision engineered gears are widely demanded across varied industries, where large gear reduction is required.
Advantages:
- Products with Customers' Designs
- Strong Machining & Heat Treatment Abilities
- Strict Quality Control
- Prompt Delivery
-Experience in Cooperation with Fortune 500 Companies
Process:
Forging/Casting
Normalizing&Tempering-Proof Machinnig
Quenching&Tempering
Finish Machining(Teeth Grinding)
We can offer you in various process conditions
Solutions for Many End Markets and Applications
--Mining
--Metallurgy
--Power Generation
--Sugar
--Cement Plant
--Port Machinery
--Oil and natural
--Papermaking
--OEM gear case
--General Industrial
Specifications of Gear :
Inspection and Test Outline of Girth Gear:
Facilities For Manufacturing Gear ring:
Testing Process:
· QA DOC: Chemical Composition Report, Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensions Check Report
· The data on chemical composition report and mechanical properties report are approved by third party, Luoyang Ship Material Research Institute, CSIC.
· UT test: 100% ultrasonic test according to EN10228-3, SA388, Sep 1921 C/c etc.
· Heat Treatment Report: provide original copy of heat treatment curve/time table.
Girth Gear Packing Picture
Main Facilites for Gear Manufacturing
Other Related Spare Parts
Advantages:
- Products with Customers' Designs
- Strong Machining & Heat Treatment Abilities
- Strict Quality Control
- Prompt Delivery
-Experience in Cooperation with Fortune 500 Companies
Process:
Forging/Casting
Normalizing&Tempering-Proof Machinnig
Quenching&Tempering
Finish Machining(Teeth Grinding)
We can offer you in various process conditions
Solutions for Many End Markets and Applications
--Mining
--Metallurgy
--Power Generation
--Sugar
--Cement Plant
--Port Machinery
--Oil and natural
--Papermaking
--OEM gear case
--General Industrial
Specifications of Gear :
| No. | Item | Description |
| 1 | Diameter | ≤15m |
| 2 | Module | ≤45 |
| 3 | Material | Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel |
| 4 | Structure From | Integrated, Half to Half, Four Pieces and More Pieces |
| 5 | Heat Treatment | Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering |
| 6 | Tooth Form | Annular Gear, Outer Gear Ring |
| 7 | Standard | ISO, EN, DIN, AISI, ASTM, JIS, IS, GB |
Inspection and Test Outline of Girth Gear:
| No. | Item | Inspection Area | Acceptance Criteria | Inspection Stage | Certificates |
| 1 | Chemical Composition | Sample | Material Requirement | When Smelting After Heat Treatment |
Chemical Composition Report |
| 2 | Mechanical Properties | Sample(Test Bar on the Gear Body) | Technical Requirement | After Heat Treatment | Mechanical Properties Report |
| 3 | Heat Treatment | Whole Body | Manufacturing Standard | During Heat Treatment | Heat Treatment Report Curves of Heat Treatment |
| 4 | Hardness Test | Tooth Surface, 3 Points Per 90° | Technical Requirement | After Heat Treatment | Hardness Teat Report |
| After Semi Finish Machining | |||||
| 5 | Dimension Inspection | Whole Body | Drawing | After Semi Finish Machining | Dimension Inspection Report |
| Finish Machining | |||||
| 6 | Magnetic Power Test (MT) | Tooth Surface | Agreed Standard | After Finish Gear Hobbing | MT Report |
| 7 | UT | Spokes Parts | Agreed Standard | After Rough Machining | UT Report |
| After Welded | |||||
| After Semi Finish Machining | |||||
| 8 | PT | Defect Area | No Defect Indicated | After Digging After Welded |
PT Record |
| 9 | Mark Inspection | Whole Body | Manufacturing Standard | Final Inspection | Pictures |
| 10 | Appearance Inspection | Whole Body | CIC's Requirement | Before Packing (Final Inspection) |
|
| 11 | Anti-rust Inspection | Whole Body | Agreed Anti-rust Agent | Before Packing | Pictures |
| 12 | Packing Inspection | Whole Body | Agreed Packing Form | During Packing | Pictures |
Facilities For Manufacturing Gear ring:
| No. | Item | Description |
| 1 | Smelting & Casting Capability | 40t ,50t, 80t Series AC Electric Arc Furnace 2×150t, 60t LF Ladle Refining Furnace 150t, 60t Series VD/VOD Furnace 20×18m Large Pouring Facility We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots. We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately. |
| 2 | Forging Capability | The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine 8400t Water Press 3150t Water Press 600t Water Press Φ5m High Precision Ring Mill ( WAGNER,Germany) Φ12m High Precision Ring Mill We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m. |
| 3 | Heat Treatment Capability | 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes φ2.0×30m Well Type CNC Electrical Furnaces Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace Double-frequency and Double-position Quenching Lathe of Pinion Shaft |
| 4 | Machining Capability | 1. ≥5m CNC Heavy Duty Vertical Lathes 12m CNC Double-column Vertical Lathe 10m CNC Double-column Vertical Lathe 10m CNC Single-column Vertical Lathe 6.3m Heavy Duty Vertical Lathe 5m CNC Heavy Duty Vertical Lathe |
| 2. ≥5m Vertical Gear Hobbing Machines 15m CNC Vertical Gear Hobbing Machine 10m Gear Hobbing Machine 8m Gear Hobbing Machine 5m Gear Hobbing Machine 3m Gear Hobbing Machining |
||
| 3. Imported High-precision Gear Grinding Machines 0.8m~3.5m CNC Molding Gear Grinding Machines |
||
| 4. Large Boring & Milling Machines 220 CNC Floor-mounted Boring & Milling Machine 200 CNC Floor-mounted Boring & Milling Machine 160 CNC Floor-mounted Boring & Milling Machine |
Testing Process:
· QA DOC: Chemical Composition Report, Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensions Check Report
· The data on chemical composition report and mechanical properties report are approved by third party, Luoyang Ship Material Research Institute, CSIC.
· UT test: 100% ultrasonic test according to EN10228-3, SA388, Sep 1921 C/c etc.
· Heat Treatment Report: provide original copy of heat treatment curve/time table.
Girth Gear Packing Picture
Main Facilites for Gear Manufacturing
Other Related Spare Parts
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR239670". Items marked "
" are certified.
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Company Profile
CITICIC Luoyang Heavy Machinery Co., Ltd, which was the subsidiary of CITIC, is a collectivized company with 30years experience of product designing, manufacturing, installing and technical service. The main products that CITICIC manufactures are the whole-set equipments of mill, hoist, rotary kiln, steam tube dryer, copper-smelting furnace and the related spare parts and acessory products, involving in the industries of mining processing, enviromental protection, chemical, energy, copper and steel smelting, cement industry. During years of development, CITICIC has built up strong manufacturing capacity in the casting and foging work-pieces, heat treatment, mechanical machining, riveting and welding, assembling and installing and etc. Now CITICC has become the manufacturing base of the heavy machinery equipment in the middle of China. Relying on the rich scientific research and professional technical force, strong equipment manufacturing capacity, and internatioanl strict quality control system. CITICIC now supplies whole-set equipment and spare parts for many international projects related in different industries, and many international companies, such as CITICIC's parent CITIC, FL Smith, TSK, Metso, Danieli, SIEMAG, GHH and etc.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- 99 Hengshan Road, Jianxi, Luoyang, Henan, China
-
Plant Area
- 13436 square meters
-
Number of Employees
- 248
-
Registered Capital
- 50,160,000 RMB
-
Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, DDP, DDU, EXW
-
Average Lead Time
-
Peak Season Lead Time: 6-12 months
Off Season Lead Time: 6-12 months -
Nearest Port
- Shanghai Port
Our Production Capability & Technical Expertise
-
Main Products
- Mining Equipment, Metallurgy Equipment, Ball Mill, Environmental Protection Equipment, Rotary Kiln
-
Production Machines
- Vertical Lathe, Pipe Rolling Machine, Automatic Welding Machine, Horizontal Lathe, Heavy Duty Roller Tooth Machine, Gantry Machining Center, Boring Machine
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 19 people
-
Own Brand
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2005-07-25
- Export Year
- 2005-07-25
-
Main Markets
- North America, South America, Europe, Southeast Asia/ Mideast, Africa, East Asia(Japan/ South Korea), Australia, Domestic
-
Number of Foreign Trading Staff
- 43
-
Overseas Agent/Branch
- No
FAQ
- What is the maximum diameter and module of the gear?
- The maximum diameter is 15m and the maximum module is 45.
- What materials are available for these gears?
- Available materials include Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, and Forged Carbon Steel.
- Can the product be customized according to customer requirements?
- Yes, we accept customer designs for hardness, material, and structure, and offer OEM/ODM services.
- What heat treatment processes are applied?
- Processes include Quenching & Tempering, Normalizing & Tempering, and Carburizing & Quenching & Tempering.
- What industries can these gears be used for?
- They are widely used in mining, metallurgy, power generation, sugar, cement, port machinery, oil, papermaking, and general industrial applications.
- What quality certifications and inspections are provided?
- We provide ISO 9001:2008, BV, and SGS certifications, along with third-party approved reports for chemical composition, mechanical properties, and heat treatment.
- What is the lead time for production?
- The average lead time is 6-12 months for both peak and off-peak seasons.
- What payment terms are accepted?
- Accepted payment terms include LC, T/T, D/P, PayPal, Western Union, and small-amount payments.
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