• Cement Rotary Kiln for Cement Plant and Lime Plant
  • Cement Rotary Kiln for Cement Plant and Lime Plant

Cement Rotary Kiln for Cement Plant and Lime Plant

Application: Cement
Certification: ISO, ISO 9001:2008
Customized: Customized
Transport Package: Seaworth Packing, or as Required
Trademark: CIC
Origin: China
Customization:

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Product Description

CIC having been started the producing of the pyroprocessing equipments since 1950s, is one of the largest designing and manufacturing enterprises  for pyroprocessing equipment in China. The complete set of the pyroprocessing equipment CIC can provide includes the dry, semi-dry and wet processed cement rotary kiln, self-return soda steam calciner, metallurgy chemical kiln, environmental dryer and cooler, and etc, which are widely used in the industries of cement producing, metallurgy, chemical, environment protecting and etc.

CIC has a first-rate team dedicated to the pyroprocessing equipment developing, studying and testing, and the perfect experimenting and testing measures, excellent manufacturing equipment and technology for the pyroprocessing equipment. A complete system for the designing, manufacturing, installing and debugging service for pyroprocessing equipment has now been built up here at CIC. 

Recently years, CIC has been learning from the world famous international companies, such as the Danish FLSmisth, German KHD Humboldt and Polysius, and etc, and cooperating with the domestic cement research and design institutes in Tianjin, Nanjing, Hefei and etc. With all these efforts, CIC has developed the series of new large dry-processing cement rotary kiln, which are matching for the 3000~5000t/d cement producing line.
The Supply Scope of the complete set includes: the Kiln Rear Sealing Device, Supporting Device, Shell, Driving Device, Supporting Device with Shaft Roller, Hot Kiln Hood, and Hydraulic System for Thrust Roller (without refractory Material). The Electronic Control System is also available as per the customer's request. 
 
 
 
 
Cement Rotary Kiln

1. Application and Operating Principle
The rotary kiln is the central equipment for cement clinkering system in the new large dry processing cement production, which can be used with uni-stream or twin-stream pre-heater, calcining combustor. 90%~ 95% of the raw material which has been pre-calcined has been fed into the slow rotating and inclining installed rotary kiln from the rear. Under the composite effect of circumferential tilting and axial movement, the material slowly flows through the whole drum, the fuel (coal dust, oil or natural gas) sprays from kiln head into high temperature zone for burning, which produces the required heat for physical and chemical reaction of combination and crystallization of material inside the kiln. Under the function of rear blower, the burning gas steam and material counter flow the whole kiln, completing heat exchange and physical or/and chemical reaction. The clinkered cement id discharged to the cooler.
 
2. Characteristics:
1) The shell is made of the high quality kilned carbon steel and alloy steel, by the method of automatic welding; 
2) The tyre and roller are made of ZG35CrMo steel and 42CrMo steel;
3) The sliding bearing is the non-scraping liner one with large clearance;
4) The driving device is equipped with the reducer with hard tooth surface and flexible diaphragm coupling, and driven by DC motor;
5) Hydraulic thrust roller is used; 
6) Low-speed driving device is equipped.




                                      Technical Performance Parameters of Cement Rotary Kiln
No. Specification Basic Parameters Main Motor Thrust Type Support Type Weight                            Remarks
Speed Rate Inclination Capacity Power
m r/min % T/d kw     t
1 Φ3.2×50 0.674-3.37 3.5 1000 160 Hydraulic Type Sliding Type 252.4  
2 Φ3.5×52.5 0.6-3.6 3.5 1500 180 366.5  
3 Φ4×56 0.3-3.5 3.5 2000 250 489  
4 Φ4×60 0.396-3.96 3.5 2500 315 523  
5 Φ4.3×64 0.4-3.96 3.5 3200 420 606.69 Excluding seals of kiln head and kiln rear
6 Φ4.8×72 0.39-3.69 3.5 5000 630 853.3 Excluding kiln head cover
7 Φ4.8×74 0.35-4 4 5000 630 864
8 Φ5.2×61 0.38-3.79 3.5 5500 800 859  
9 Φ5×80 max 3.5 4 6000 800    
10 Φ5.6×87 max 4.23 4 8000 800 1201 Cooperating with Burleigh Hughes
11 Φ6×90 max 3.5 4 10000 845×2  
12 Φ6×95 max 5 4 10000 950×2   Cooperating with Smith
 

Main Parts:

Cement Rotary Kiln for Cement Plant and Lime Plant
                                                          Girth Gear


Cement Rotary Kiln for Cement Plant and Lime Plant

                                    PInion Shaft



Cement Rotary Kiln for Cement Plant and Lime Plant
                                    Pinion

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