• Large Girth Gear for Cement Rotary Kiln
  • Large Girth Gear for Cement Rotary Kiln
  • Large Girth Gear for Cement Rotary Kiln
  • Large Girth Gear for Cement Rotary Kiln
  • Large Girth Gear for Cement Rotary Kiln
  • Large Girth Gear for Cement Rotary Kiln

Large Girth Gear for Cement Rotary Kiln

Application: Industry
Hardness: According to Customers′ Requirements
Manufacturing Method: Cast Gear, Forged Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel, Forged Steel
Type: Circular Gear
Customization:

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Basic Info.

Model NO.
6m
Max. Module Number: 45
Max. Diamrter:15m
ISO 9001:2008 Certificated
BV & SGS Certificated
Structure: Half to Half, More Pieces
Cast and Forged Manfacturing Process
Manipulate Way
Forced Manipulation
Changes Way
Stepped
Transport Package
Packing Can Prevent The Deformation of Gear
Trademark
CIC or OEM, ODM etc
Origin
China

Product Description

With  30-year  rich industry experience and knowledge, we have earned specialization in manufacturing and supplying superior quality Large Gears. These are fabricated in conformity with defined industry standards, these compact and sturdy gears have standard working speed and torque measurement. The offered range is widely acknowledged by the customers for features like optimum performance, robust construction and longer life. These precision engineered gears are widely demanded across varied industries, where large gear reduction is required.
 
 
 
Advantages:
- Products with Customers' Designs 
- Strong Machining & Heat Treatment Abilities 
- Strict Quality Control 
- Prompt Delivery
- Experience in Cooperat ion  with Fortune 500 Companies 
Process: 
Forging/Casting
Normalizing&Tempering-Proof Machinnig
Quenching&Tempering
Finish Machining(Teeth Grinding)
We can offer you in various process conditions
Solutions for Many End Markets and Applications
--Mining
--Metallurgy
--Power Generation
-- Sugar
--Cement Plant
--Port Machinery
--Oil and natural
--Papermaking
--OEM gear case
-- General Industrial
 
 
   Specifications of  Gear  :
 
No. Item Description
1 Diameter 15m
2 Module 45
3 Material Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel
4 Structure From Integrated, Half to Half, Four Pieces and More Pieces
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering
6 Tooth Form Annular Gear, Outer Gear Ring
7 Standard ISO, EN, DIN, AISI, ASTM, JIS, IS, GB


Inspection and Test Outline of Girth Gear:
 
No. Item Inspection Area Acceptance Criteria Inspection Stage Certificates
1 Chemical Composition Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition Report
2 Mechanical Properties Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties Report
3 Heat Treatment Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat Treatment
4 Hardness Test Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish Machining
5 Dimension Inspection Whole Body Drawing After Semi Finish Machining Dimension Inspection Report
Finish Machining
6 Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear Hobbing MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish Machining
8 PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
9 Mark Inspection Whole Body Manufacturing Standard Final Inspection Pictures
10 Appearance Inspection Whole Body CIC's Requirement Before Packing
(Final Inspection)
 
11 Anti-rust Inspection Whole Body Agreed Anti-rust Agent Before Packing Pictures 
12 Packing Inspection Whole Body Agreed Packing Form During Packing Pictures


Facilities For Manufacturing Gear ring:
 
No. Item Description
1 Smelting & Casting Capability  
40t ,50t, 80t Series AC Electric Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
2 Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
3 Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-position Quenching Lathe of Pinion Shaft
4 Machining Capability 1. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Single-column Vertical Lathe
6.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
2. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
3. Imported High-precision Gear Grinding Machines
0.8m~3.5m CNC Molding Gear Grinding Machines
4. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

Testing Process:
·  QA DOC: Chemical Composition Report, Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensions Check Report
·  The data on chemical composition report and mechanical properties report are approved by third party, Luoyang Ship Material Research Institute, CSIC.
·  UT test: 100% ultrasonic test according to EN10228-3, SA388, Sep 1921 C/c etc.
·  Heat Treatment Report: provide original copy of heat treatment curve/time table.


 
 

Large Girth Gear for Cement Rotary Kiln

Girth Gear Packing Picture

 

Large Girth Gear for Cement Rotary Kiln

Main Facilites for Gear Manufacturing


 

Large Girth Gear for Cement Rotary Kiln

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